Please read the service guides to learn more about how to properly maintain and service your awesome DVO product. It is very important to inspect and service your suspension regularly so you always get the best performance and a long lasting product. We’ve tried to give you all the information you might need but if you need to ask a question that is not covered on this website please do not hesitate to ask us a question in our Forum.
Service Intervals
| Maintenance | Maintenance Interval |
|---|---|
| Clean stanchions tubes | Every ride |
| Check Air Pressure | Every ride |
| Inspect Stanchion Tube for Scratches | Every ride |
| Check Torque Settings | 25 hours |
| Service Air Spring | 100 hours |
| Service Damper Unit | 100 hours |
How to change oil and seals
| Tools Needed | DVO Tools Recommended |
|---|---|
|
|
To learn how to perform an Oil & Seal Change Service watch the video below or Read Our Step By Step Instructions. If you have any questions regarding the Oil & Seal Change Service please give us a call or email support@dvosuspension.com
Air Spring Service
| Tools Needed | Parts Needed |
|---|---|
|
|
To learn how to perform the Air Spring Service watch the video below or Read Our Step By Step Instructions. If you have any questions regarding the Air Spring Service please give us a call or email support@dvosuspension.com
Torque Specs
| Part | Torque Specification |
|---|---|
| Top Crown | 7 N.m / 62 in.lbf |
| Lower Crown | 7 N.m / 62 in.lbf |
| Drop Out Bolts | 7 N.m / 62 in.lbf |
| Axle | 7 N.m / 62 in.lbf |
| Air Top Cap Assembly | 30 N.m / 265 in.lbf |
| Rebound Top Cap Assembly | 30 N.m / 265 in.lbf |
| Bottom loader | 30 N.m / 265 in.lbf |
| Air End Cap | 30 N.m / 265 in.lbf |
| CTA Bolts (8) | 3.6 N.m / 32 in.lbf |
Crash & Visual Inspection
After a crash, do not ride your bicycle, if any one of the following test criteria is not passed! Riding your bike without eliminating any defect or carrying out the necessary adjustments can result in an accident, serious injury or even death.
- After a crash, Do you notice any cracks, dents, bent or tarnished parts of your suspension fork or any other part of your bicycle? If so, please contact a trained and qualified bicycle mechanic to check your fork and/or complete bike.
- Can you notice any oil leaking out of your fork? Check hidden areas like behind the fork guard under the crown and main seals. If so, please consult a trained and qualified bicycle mechanic to check your fork or bike.
- Make sure your wheels are perfectly centered in order to avoid any contact with suspension fork or brake system. Check and see if your handlebars are aligned with the front wheel
- If the wheel is not aligned with your handlebars, please inspect the fork for damage and re-adjust fork in the clamps. Refer to fork installation guide for proper set-up and torque specs.
Carbon Torsion Arch (CTA) - Inserts & Wear Rings
Periodically the CTA Inserts(8) and Wear Rings(2) need to be inspected for wear. If any inserts are broken or Wear Rings are worn, they are replaceable. If the Wear Rings are flush with the fork tube, it is time to replace them. If you are in a pinch you can use common sized zip-tie to replace the Wear Ring. Please contact your local distributor or DVO for replacement parts.
Spare Parts List
| Service Kits | Part Number |
|---|---|
| Emerald Seal Kit 36mm | 1419015 |
| Emerald CTA Mounting Kit (8) | 1419016 |
| Emerald Air Piston Repair Kit | 1419017 |
| Tuning Kits | Part Number |
|---|---|
| Emerald Bottom Loader Thing | 1419020 |
| Emerald Shim Kit | 1419021 |
| Reference # | Part Number | Description |
|---|---|---|
| 1 | 1419013-JY001 | UPPER LEG ASSEMBLY BLACK |
| 1 | 1419013-JY024 | UPPER LEG ASSEMBLY GREEN |
| 2 | 1419002 | DAMPER UNIT |
| 3 | 1419003 | AIR SPRING ASSEMBLY |
| 4 | 1419008 | REBOUND TOP CAP ASSEMBLY |
| 5 | 1419005 | TOP CAP ASSEMBLY AIR |
| 6 | 1419006 | UPPER CROWN ASSEMBLY |
| 6 | 1419006-275 | UPPER CROWN ASSEMBLY 275 |
| 7 | 1419004 | LOWER CROWN ASSEMBLY |
| 7 | 1419004-275 | LOWER CROWN ASSEMBLY 275 |
| 8 | 1419010 | CTA ASSEMBLY |
| 8 | 1419010-275 | CTA ASSEMBLY 275 |
| 9 | 1419012 | STANCHION ASSEMBLY RIGHT |
| 10 | 1419011 | STANCHION ASSEMBLY LEFT |
| 11 | 1419001 | BOTTOM LOADER |
| 12 | 1419014 | AIR END CAP ASSEMBLY |
| 13 | 1419009 | AXLE ASSEMBLY |
| 14 | 1411084 | BUMPERS BLACK |
| 14 | 1411084-375 | BUMPERS GREEN |
| 15 | 1419015 | SEAL KIT 36mm |
| 16 | 1419016 | CTA MOUNTING KIT (8) |
| 17 | 1419017 | AIR PISTON REPAIR KIT |
| 1419019 | DECAL SET BLACK | |
| 1419018 | DECAL SET GREEN | |
| 1419019-275 | DECAL SET BLACK 275 | |
| 1419018-275 | DECAL SET GREEN 275 |
Service Intervals
Info Coming Soon
How to change oil and seals
Info Coming Soon
Bladder/IFP
Info Coming Soon
Bushings/Mounting Hardware
Info Coming Soon
Torque Specs
Sample Content Goes Here
Crash & Visual Inspection
Info Coming Soon
Spare Parts List
Info Coming Soon
Owners Manual
Info Coming Soon
Service Intervals
Info Coming Soon
How to change oil and seals
Info Coming Soon
Air Spring Service
Info Coming Soon
Torque Specs
Info Coming Soon
Crash & Visual Inspection
Info Coming Soon
Travel Adjust
Info Coming Soon
Spare Parts List
Info Coming Soon
Owners Manual
Info Coming Soon